Marya GMP Certified Vial Liquid Washing Drying Filling Stoppering Production Line Vial Filling Machine for Pharmaceutical Manufacturer & Supplier

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Product Description

Basic Information
Model NO.
MY-VIAL
Type
Piston Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Dosing Device
Plunger
Filling Principle
Pressure
Structure
Linear
Packaging Material
Glass
Filling Accuracy
99%
Control System
PLC Control
Production Capacity
1000 Set/Year
Product Description

The vial filling production line is composed of bottle unscrambler, rough washing machine, fine washing machine, filling and stoppering machine, capping machine. It can complete bottle unscrambling, rough washing, fine washing, nitrogen filling, vacuuming, stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line. The whole line is mainly used for production of sterile glass bottle IV infusions, and also final sterilized drugs.

Vial Filling Production Line
Technical Parameters
Model KGF4 KGF6 KGF8 KGF10 KGF12 KGF20 KGF24
Applicable Specs 2~30ml vial bottles
Filling heads 46810122024
Capacity 50-100bts/min80-150bts/min100-200bts/min150-300bts/min200-400bts/min250-500bts/min300-600bts/min
Qualification rate >=99%
Air cleanliness 100 grade
Performance Features
  • The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards.
  • Designed in a diversified layout to reduce the risk of drug cross-contamination.
  • Applicable specification: 50ml-1000ml IV glass bottle (customizable).
  • Production Capacity: 1000-21000BPH.
  • Filling accuracy: ≤±1% (according to drug characteristics).
  • Capping qualified rate: ≥99.9%.
  • Uses the principle of flow control for filling, volume adjusted by computer.
  • Equipped with CIP/SIP function.
  • Open-RABS isolation protection system and class 100 laminar flow hood protection.
  • Online monitoring system for dust particles, planktonic bacteria, wind speed, and pressure.
  • High precision colored touch screen operation with PLC automatic control.
Vial Filling Machine Details
Workshop & Production
About Us
Why Choose Us
Workshop
Certificates & Cases
Certificate 1
Certificate 2
Project Case
Customer Visit
Exhibition & Packaging
Exhibition
Team
Packaging and Shipping
Frequently Asked Questions (FAQ)
Q1: What is the filling accuracy of the vial filling machine? A1: The filling accuracy is ≤±1%, which is adjusted by a computer based on the specific characteristics of the drug.
Q2: Does the equipment meet GMP standards? A2: Yes, the entire production line meets the latest GMP requirements, and its cleaning effect complies with new Pharmacopoeia standards.
Q3: What bottle sizes can this production line handle? A3: The standard applicable specifications are 2-30ml vial bottles, but it can also be customized for 50ml-1000ml IV glass bottles.
Q4: Does the machine support CIP/SIP? A4: Yes, the filling machine is equipped with Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP) functions for maximum hygiene.
Q5: What is the maximum production capacity of the line? A5: Depending on the model and configuration (4 to 24 heads), the capacity ranges from 50 bts/min up to 600 bts/min (approx. 1000-21000 BPH).
Q6: Is there any protection against environmental contamination? A6: Yes, the line features a class 100 laminar flow hood and an optional open-RABS isolation protection system.

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