Advanced Ampoule Filling Production Line for Efficient Manufacturing/2. High-Speed Ampoule Filling Machine for Optimal Production Efficiency

After-sales Service: Engineers Available to Service Machinery Overseas, Online Support,video Technical Support, Field Installation, Commissioning and Training
Certification: CE, GMP, ISO
Condition: New

Product Description

Basic Information
Model NO.
Customized
Fill Range
≤49ml
Filling Principle
Gravity Filling
Machine Type
Liquid Filling Machine
Main Material
Alloy Steel, Aluminum, Carbon Steel
Voltage
380V
Warranty
1 Year
Filling Capacity
100-600bpm
Process Type
Washing, Sterilizing, Filling, Stoppering, Capping
Applicable Bottle
1-30ml Glass Vial Bottle
Finished Dosage Form
Liquid
Production Capacity
7000~10000 PCS/H
Product Overview

The Ampoule filling production line includes vertical ultrasonic washing machine, RSM sterilizing drying machine and AGF filling and sealing machine. It is divided into washing zone, sterilizing zone, filling and sealing zone. This compact line can work together as well as independently. Compared with other manufacturers, our equipment has unique features, including overall dimension smaller, higher automation & stability, lower fault rate and maintenance cost.

1 Step 1: Ultrasonic Washing

It adopts washing technology of 2 water and 2 air on the outer wall and 3 water and 4 air on the inner wall. 6 groups of spraying needles have track washing, spray needles adopts full 316L stainless steel. Servo control system + Guide sleeve and guide board give accurate position to the spray needle, effectively avoid needle damage caused by mismatch.

Ultrasonic Washing
Washing Machine Detail
2 Step 2: Sterilizing & Drying

The washed bottles enter into sterilizing & drying machine slowly uniformly through mesh belt. Pass through preheating zone, high temperature sterilizing zone, cooling zone gradually. The bottles are sterilized about 5 minutes under 300-320ºC. The whole process is operated under real time monitoring.

Sterilizing Machine
Drying Process
3 Step 3: Filling & Sealing

This machine adopts a transmission system of step-by-step with balcony structure. It automatically finishes: Auger conveying — Front nitrogen charging — Solution filling — Rear nitrogen charging — Preheating — Sealing — Counting — Finished products outputting.

Filling Machine
Sealing Process
Key Advantages
Realizes single linkage, continuous operation from washing to sealing under GMP standards.
Adopts water and compressed air cross pressure jet wash and ultrasonic wash.
Ultra filtration technology applied for clean and sterile washing water.
Small auger space ensures stable ampoule transfer and reduces breakage.
Stainless manipulators provide high accuracy and wear resistance.
Hot air laminar flow sterilization principle for even heat distribution.
Negative pressure sealing principle for high efficiency tunnel filters.
Hinge type seat heat and horizontal hot air fan for easy maintenance.
Chain conveying belt with flank prevents off-track and bottle falling.
Multi-needle filling and nitrogen charging meet diverse product needs.
Production Line Advantage 1
Production Line Advantage 2
Technical Parameters
Applicable Specifications1-20ml B type ampoules (GB2637 standard)
Maximum Capacity7,000 - 10,000 pcs/h
WFI Consumption0.2-0.3Mpa, 1.0 m3/h
Compressed Air Consumption0.4Mpa, 50 m3/h
Washing Machine Power15.7KW (CLQ114)
Sterilizing Machine Power46KW (Heating: 38KW)
Filling Machine Power2.6KW (AGF12)
Total WeightApprox. 9400 Kg
Production Facility
Facility 1
Facility 2
Facility 3
Facility 4
Facility 5
Facility 6
Frequently Asked Questions
Can you customize the machine according to our requirements?
Yes, we can customize the equipment specifications and configuration based on your specific production needs.
Is your equipment in accordance with GMP, FDA, and WHO standards?
Yes, we design and manufacture the equipment according to the requirements of GMP, FDA, and WHO standards applicable in your country.
What kind of certificates do you have?
We hold ISO and CE certificates, ensuring our equipment meets international quality and safety standards.
How about your after-sales service?
We provide technical support within 24 hours via email or phone. If a local agent is available, they can assist on-site to resolve issues quickly.
Do you provide staff training?
Normally, we train your staff during the installation and commissioning phase at your site. You are also welcome to send staff to our factory for training.
What are your typical payment terms?
Generally, we accept T/T or irrevocable L/C at sight.

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